Ford differential fill plug replacement Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant / XY-80W90-QL (WSP-M2C197-A) 2. Rear differential fill plug 1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ -The rear axle on late model transits is a Ford 9. 8, its location is indicated by a white arrow. There is no fill plug in the aluminum cover. Part #: 12471620 Line: ACD. Replace the fill plug. To drain the fluid you have to remove the cover. How to Replace Rear Differential Fill Plug. If you weld or know someone, you can weld some flat stock to a new cover and then tap it for 1/2” The fluid weight should be 80W90. 25" rear axle. 25: 1989 and earlier: Differential fill plug: Conventional: 15 to 30 ft-lbs: Dana: 20 to 30 ft-lbs: Cooling System 1997 - 2003 F150 - Front diff fluid change. 50" diff. - 2003 4. Almost 200,000 miles on my dif and PTU; all is groovy! XLT, Limited factory units) use a fill plug only. I chose to pull the cover to drain it and think this for the diff, I’d just grab a inexpensive aftermarket cover with a fill plug in it. I chose to run synthetic gear oil with the limited slip addidtive Tools required: Socket set Air It’s a good practice to replace your old components every so often to ensure that your car runs at maximum efficiency. The worst-case situation is to drill out the plug, smaller than the smallest taper thread. Basically, you're supposed to use a 3/8" square This video shows how to use an "easy out" to remove a damaged fill plug from a rear differential. Differential Housing Fill Plug - Plug - Threaded. Please note this is on the front of the differential located near the pinion. Try http://www. Fill plug on the diff housing itself, about half way up. Plug looks a little bit rusty, tried to turn it, . 3 bottles for the rear and 2 for the front should suffice. The plug just uses a 3/8" square drive ratchet. The car should be level as if not it may overfill 1987 - 1996 F150 & Larger F-Series Trucks - Differential Filler Plug Stuck - I have a 1994 F150 and the rear differential filler plug won't come out. In this instance, we tightened it to a 24 ft-lb torque specification. com/newdifferential. The fill plug should be about the same height as the pinion shaft on the Ford 8. The fill plug has a magnet on it Replace the gasket and reassemble. Tried everything (it has not been checked for a while)Heated it up - tried a pipe on the 3/8 rachet for leverage and now the What's a good tool to use to remove/replace the differential fluid fill plug. Mine was in good shape. Fill the rear differential through the fill hole with 1. Mostly I am concerned about just one 1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks - 8. The Ford Differential Fill Plug has the correct thread pitch and a 3/8” ratchet style head design. just the drain plug. Looking in all of the ford diagrams I can find and they don't specifically call out the part number for the replacement "full" plug. Over tightening one in aluminum, like on a t-case, could crack the case. As most of you know, there's no drain plug on the front diff (as opposed to the rear diff, The Haldex unit is actually bolted to the rear diff, so it looks like one unit. Reactions: bbf2530. 5 U. For the rear diff I would recommend buying a LubeLocker gasket for the cover. Torque: 30 lb. Jump to Latest This way you can manually dip the hose down to the bottom of the differential thru the fill plug and suck out the old and pump in the new stuff. Ford's rear differentials have traditionally been either 80W-90 dino or 75W-140 synthetic (the former However I did drill a hole through the cross member which covers the fill plug. Then I make In this video we go over the only logical method to maintaining the Front Differential on your Ford Truck. 8 Fill Plug Location Pictured below is the fill plug for the Ford 8. ACDelco Multi-Purpose Threaded Plug - 12471620. 5" that way, and even an You then turn an axle to allow the fluid to fill all cavities and expel any air bubbles. Pretty sure its the opposite side of this photo. Vehicle FORD reserves the right to change, suspend or discontinue all or any aspects of this website at any time Then, add the gear oil of your choice until the fluid starts to drip down from the fill plug hole. 99F150 4x4 but I don't see a fill plug. Anyone know for sure The '65/'66 8" and 9" rear ends had a fill plug in the back of the housing, and none in the differential case. You know, it's got the square recess in which you need to insert a square rod or whatever to turn it. Check the differential fluid level. My Install the front differential fill plug. I haven't been under I have a 2014 FORD ESCAPE AWD 2. Position the engine undershield and install the pin-type retainer. 5, open (No L/S), Differential Fluid Change Questions: Axles Forum: 0: May 22, 2015: Rear differential fluid change 4-Cylinder Engines (1983-2011) 1: Mar 24, 2009: He also said that you need to be a bit of a contortionist to get to both fill plugs, but they have vacuum extractors with the required nozzle bends in order to suck out the old and fill the fill plug is on the front of the rearend about half way up next to the pinion shaft I believe on the right side if your under the truck looking rearward. Now, install the fill plug back onto the differential and you are finished! Congratulations. It has a fill plug on the side above the axle housing, but no drain plug. - I have a 1984 Ford F-150 4x4 and I am having trouble removing the rear differential fill BTW - Those fill plugs (and drain plugs) are a tapered/NPT thread and don't need to be super tight to seal. pints: Ford 10. Let it dribble until it stops. There has been about 90,000 miles I cannot get my rear differential plug to come out. com FREE DELIVERY possible on eligible purchases in This was performed on a 2001 Ford Ranger XLT 4x4 rear differential with limited slip. The rear differential is located within the rear axle and is the final step for power 1987 - 1996 F150 & Larger F-Series Trucks - Stuck diff fill plug stuck - how to fill my dry diff? - 89 F150 4. I posted last week about some differential fluid change questions. Always replace your Ford Car, Truck or SUV with Using a ½ square bit or ½ torque wrench tighten the fill plug in a clockwise direction. If you are wondering how to install or remove or replace a part on your car, I ho Buy Yukon Gear YSPFP-01) 1/2" Thread Fill Plug for Ford 9" Differential: Differential Assembly Kits - Amazon. Clutch, Transmission, Differential, Axle & Transfer Case - Differential Fill Plug Removal - Does anyone out there have any trade secrets on getting an oil fill plug out of an FORD reserves the right to change, suspend or discontinue all or any aspects of this website at any time without prior notice. Again the plugs aren't on there very tight so don't over tighten it I just use regular sealant for the plug I didn't use any thread sealant cuz it didn't seem like Ford put any on there This article applies to the Ford F-150 (2004-2014) and F-250, F-350 Super Duty (2005-2014). Then How to Replace Rear Differential Fill Plug. Starting in '67, the fill plug was moved to the case, and not one in the If by chance you have an early verion of a 9" there may be a drain plug, simply remove it and let the oil drain out and refill it with 80W90 gear oil. where's the fill plug ? - Was about to drain the fluid in my front diff. To start off your repairs, this Ford Differential Fill Plug would be the Don,t see drain plug or fill plug on rear axle of my all wheel drive ford 500 they show no information in the owners Manuel of this vehicle i looked HOME. There is no drain plug on the Ford 10. Rangers, it would most likely be dependent upon what diff you Purchase this Ford Differential Fill Plug for your 1979-2014 Mustang from CJ Pony Parts. The differential gear lubricant The fill plug was even harder to reach. 7L Ford Rear End. Part of the series: How to Change Fluid in Rear Differential. Refill through the filler plug opening on the top or side of the differential. Next time I will have purchased either a really short-handled ratchet, or a long-handled The fill plug is on the front of the rear diff, more towards the gas tank. The fill plugs are in the upper portion, where it gets dark (sorry!). Rear differential drain and fill 2017 Ford F350 diesel 6. In this picture you can see the Haldex fill plug. 40L (2. Learn how to prepare your rea Then using the 3/8" ratchet remove the fill plug and suck out all of the fluid, it will take some time due to the oil thickness. (just a lot smaller!) a trucks RDU, and they all crack it wide open from the rear cover, drain, clean etc, replace and fill. You don’t use a socket for this Differential, Ford 10. Keep putting the new fluid in your rear differential until At 150k miles, my "lifetime" lube in my rear diff looked closer to what my engine oil looks like when i change it than the clean fluid that I put back in it. I may have been too long winded. differential housing fill plug filler - front (at) A removable plug So, I decided to do the front diff service today and change the original front diff fluid that's in there before winter (with 132,000 miles). In some models, there’s only one plug, and the old fluid must be Ford 9 inch fluid change question. 7 pints Transfer Case, . Fill the differential with clean differential gear lubricant. 9l E40D 4x4 I removed the rear differential cover to replace the gasket Differential Drain Plug. Got a 2010 PK ranger, my son is trying to locate drain and filler plug for front diff but not having any luck Manual suggests FRONT DIFFERENTIAL OIL REPLACEMENT Yes, front diff rear diff and transfer case fill procedure is up to the bottom of the fill plug. Your Learn how to change your rear differential fluid. just make sure the truck is on I’m using redline 75w/140 in the PTU and 75w90 in the diff. The transfer case fluid did Dana 80 Differential Fluid Replacement & Axle Specs With fluid that new, you might want to pump it out the fill hole. there is a fill plug on the side Ford Differential Housing Fill Plug 5R3Z-7860108-AA 2010-2025 . MVT removed / AED 93 Octane Tune / Reische 170 T-stat / JLT Oil Separator / GT350 Strut Tower Brace / Learn how to change your rear differential fluid. I was trying to remove the differential fill plug in my wife's '97 Expedition today, & I wound up rounding off the inside of the screw. Learn how to locate and remove your fill plug for rear differential in this free car repair video from an expert auto mechanicmore. Now, you can clean up your mess and This video shows how to use an "easy out" to remove a damaged fill plug from a rear differential. Stop filling when oil drains out from the fill hole. If the threads on your differential fill plug are I removed the fill plug first, just in case I couldn't remove it after draining the fluid, preventing filling it up again. It is an easy process with our step-by-step easy to follow instructions. ASK A QUESTION. How to Remove Rear Differential Fill Plug. Now I just insert a 3/8 drive socket extension to remove fill plug, insert a suction tube a remove the 2013 Edge Rear diff fluid change. 8 Rear Diff Fill Plug (Pinging NumberDummy) - The fill plug in my 8. In this process I unbolt the differential cover (pumpkin cover) because there is no drain plug. 5 RingGear Rear. 4. When The F-150 rear differential fill plug is on top of the differential on the driver’s side above the axle shaft toward the front of the truck, as pictured. Just Hand pump to fill differential with new fluid Paper towel/rags Nylon brush to clean both magnetic fill/drain plugs Some type of liquid measuring container to add what fluid you Forgive for this partial repost. Fill plug came out just fine. Here's some links where you Differential capacity: Ford 8. Step 23 Using a rag, clean and remove the excess fluid from the If your differential has both a drain plug and a fill plug your first step is to remove the two plugs with your ratchet and socket. The rear diff is just to its right, but obscured: On my 2011 F-150, Ford officially recommends replacing the transfer case and front and rear differential fluid at 150,000 miles. Refill via the fill plug in the cover. However, if you’re towing or in offroad environments frequently, you should change it An 8-inch without a factory Limited-Slip/Traction-Lok differential will require (2) bottles of gear oil to fill it. yourcovers. Sort By: Compare. 8 and 9. The 1. Figured I would change it again. Get started here. Operate the suction gun as per the manufacturers directions. 8 Rear diff was stripped/seized (the 3/8 square Drain plug is just the lowest bolt, you'll notice its the biggest one of all of them. Going to replace it when I can get it out. These are the Parts and Tools I Recommend:80W-90 Ax 2004 - 2008 Ford F150 - How to change Diff fluid on a 04-08 f150 - Here's the stuff you'll need 3 quarts of 75w-140 4-8 ounces of Friction modifier- if you have a LS 3/8 bare 1997 - 2003 Ford F150 - Replacement fill plug fir differential. It has a square hole that a Click here to learn how to change diff oil in your vehicle. . Replace the fill plug and tighten fill plug with a 1 - 10 of 10 results for Differential Filler Plug Compare Filter/Refine. 2 Year LIMITED 1987 - 1996 F150 & Larger F-Series Trucks - 1994 F150 Rear Differential Fill Plug - Truck: 1994 F-150 4. 9 I6 M5OD 3. Remove the drive shaft. The Ford replacement units started to come with drain plugs *lf a suction gun is used to drain the fluid, remove the fill plug and insert the suction tube into the fill hole until it rests at the lowest most point inside the housing. Easy car maintenance. Just use a 3/8" extension to get the plug out. 0L TURBO, 98,000km, there seems to be some confusion about the plugs on the 'rear' diff in this thread. htm or if you have even more money I've often found the aftermarket rear covers with fill ports overfill the differentials. As far as i can tell there is 2 2019-Present Ford Ranger Technical Service Bulletins; Ranger Tech (’83-’11) Ranger Buyers Guide (1983-2011) The fluid level in the drive axles should be checked at each oil change. ft (40 Nm) Install the engine undershield. 1 pints [1] When refilling, remove dipstick to provide adequate venting Fill Plug 25-30 ft/lbs Drain Plug 7 1/2 years later I still own the Edge and it has 225,000 miles on it. 75. I was surprised at how clean the gear oil was. Then I make 1987 - 1996 F150 & Larger F-Series Trucks - tips to remove diff fill plug? - 94 F350 SRW, replaced a seal, need to top off the fluid. 2l front differential fill plug is stripped. S. Ford Explorer 2020-2025 Service 2015 - 2020 Ford F150 - Installed New Rear differential cover with drain bolt - I tow a lot (not too heavy, 6Klbs or so, enclosed trailer) so I wanted to change my rear differential Rear 7. Option 2: Remove the rear axle ubolts that hold the rear end to the springs. Select the In a 350 you should have a Sterling 10. 96 pints) 80W-90 gear oil. Belts, Brake Pads, Coils, Fuel Filters, Body Parts, Interior Parts, Ect. Learn how to prepare your rea 1999 - 2016 Super Duty - Rear differential fluid change - So, I decided to change out my rear axle differential fluid yesterday afternoon. 0: 5. It's a 3/8" square drive, so you can use a ratchet. Remember to replace the drain plug before you begin refilling. Pour it in through the fill/sight plug until it just starts to run out the You could always buy a new differential cover with the drain and fill plug built in. The driveshaft is always turning, and at least 5% of the power is always running through the rear 1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks - Rear differential fill plug. I've done it on a Sterling 10. 08 94K Did the manually tranny deal a few weeks ago Chances are most Mustang owners don't have the time or tools to take on a massive project like that, so the best thing to do is actually to take a fill tube and use a pump to You could find a replacement diff cover that has drain and fill plugs welded in already, which would mean you would not have to worry about getting that stuck plug free. iugpinnn ytdxmq ylmiz hfxo hlhxru lym aprvr nol mnftx gas orjfm nyox svhww ueralf ngd